GLOBAL CAPABILITIES

MTR CNC VTL (OSVBM)
C-axis with live tooling, from 3’ 7”(1m) to 41’ 6”(12.7m) swing diameter; Max workpiece height – 16’ 8”(5m), 500,000lb(226,796 kg) table capacity

Höfler Rapid 6000 gear grinder
6 m (19.7’) Ø capability; grinds gears to AGMA 12 or better quality

Okuma Double Column Machining Center
Up to 21′(6.4m) L x 8′(2.4m) W x 7′(2.1m) H; 95,000lbs(43,000kg) of table load and operating spindle of 4,000rpm

Deckel Maho Machining Centers
DMU 200 FD 5 axis; 4’(1.2m) H x 7.8’(2.4m) Ø capability

CTX Gamma 3000 7-Axis Multi-turning Machining Center
7-axis; up to 24″(60cm) Ø x 9.8’(3m) L

FANUC ARC Mate 120 robotic welding machine
9-axis; single & dual head

Tacchi DB 1750 x 10000 Series 132 LS CNC Horizontal Lathe
Up to 118”(35.9cm) Ø x 32′(9.7m) L capacity
C-axis for milling and boring, & Y axis

Induction Systems Pro Scan Induction Hardener
8″(20cm) Ø x 38″(96.5cm) L, 500lbs(227kg) max capacity

State-of-the-art, industrial-scale CNC machines
Horizontal and vertical turning, milling, gear-grinding, robotic welding, metal cutting and forming

Full metallurgical lab
Testing: destructive & non-destructive, yield, impact, tensile strength, hardness, material analysis, spectrograph

Hard chrome plating
Large-scale hard chrome plating tanks: vertical – 60”(1.5m) deep; horizontal – 30’(9.1m) long

Overhead Cranes
180-ton capacity

L&H shovel undecking system
1,400-ton capacity

L&H shovel jack systems
Over 2,000-ton capacity, lifts for shovel undercarriage change-outs

Maximun diameter
19.7′(6m) Ø

Maximum weight
110,000lbs (36,287kg)

Gear face width
6.6′(2m)

Presses – horizontal
Up to 1,000 tons

Presses – vertical
Up to 150 tons

Hydraulic power packs
Up to 1,000 tons

Gearbox/Transmission test benches
Thermal and vibration analysis

Horizontal turn
Up to 136″(41.4m) Ø x 32″(9.7m) L

Spline & gear hobbing
Up to 44″ (1.1m) Ø, 127″ (3.2m) long; 80,000lb (36,287kg) table capacity

Horizontal boring & milling – CNC & manual
Up to 6″(15 cm) Ø spindle; 4’(1.2m) vertical travel; 35’(10.7m) horizontal travel

Vertical turning – CNC & manual
From 1″(2.5cm) to 44′ (8.8m) Ø; 16′ (4.8m) H

Field boring/facing – gantry- & radial-style mills
Up to 6″(15cm) Ø bars; 66″(167cm) Ø bores; unlimited surface milling capabilities

Horizontal hone
Up to 25″(63cm) Ø x 19.7′(6m) long

Robotic welding
9-axis; single & dual head wire feed up to 40 lbs/hour deposition rate

Multi-process field & shop welding
SMAW, GMAW, GTAW, submersible arc, pulse arc

Automated bore welding
Up to 120″(304 cm) Ø

Stress relieving ovens
Length capacity – up to 30′(9.1m)
Width capacity – up to 16′(4.9m)
Height capacity – up to 12.5′(3.8m)

CNC pattern torch cutting
40′(12.2m) long x 14′(4.3m) wide
Oxyfuel – up to 8″(20.3cm) thick
Plasma – up to 2.5″(6.3cm) thick
It has a triple bevel head for oxyfuel
CNC-controlled bevel head for plasma

Automated flange welding
Up to 120″(304cm) Ø

Induction heat systems
Pre- and post-weld treatment
Stress relief