Höfler Rapid 6000 gear grinder
6 m (19.7’) Ø capability; grinds gears to AGMA 12 or better quality

Okuma Double Column Machining Center
Up to 21′ L x 8′ W x 8′ H; 95,000 lbs of table load and operating spindle of 4,000 rpm’s

Deckel Maho Machining Centers
DMU 200 FD 5 axis; 4’ (1.2 m) H x 7.8’ (2.4 m) Ø capability

CTX Gamma 3000 7-Axis Multi-turning Machining Center
7-axis; up to 24″ (60 cm) Ø x 9.8’ (3 m) L; 8,000 pound turning capacity

FANUC ARC Mate 120 robotic welding machine
9-axis; single & dual head

State-of-the-art, industrial-scale CNC machines
Horizontal and vertical turning, milling, gear-grinding, robotic welding, metal cutting and forming

Full metallurgical lab
Testing: destructive & non-destructive, yield, impact, tensile strength, hardness, material analysis, spectrograph

Hard chrome plating
Large-scale hard chrome plating tanks: vertical – 60” (1.5 m) deep; horizontal – 30’ (9.1 m) long

Overhead cranes
180-ton capacity

L&H shovel undecking system
1,400-ton capacity

L&H shovel jack systems
Over 2,000-ton capacity; lifts for shovel undercarriage change-outs

Maximum diameter
6 m (19.7’) Ø

Maximum weight
110,000 lbs (36,287 kg)

Gear face width
2 m (6.6’)

Presses – horizontal
Up to 1,000 tons

Presses – vertical
Up to 150 tons

Hydraulic power packs
Up to 1,000 tons

Gearbox/Transmission test benches
Thermal and vibration analysis

Horizontal turn
Up to 62 (1.6 m) Ø-swing, 20’ (6.1 m) long

Spline & gear hobbing
Up to 44 (1.1 m) Ø, 127 (3.2 m) long; 80,000 lb (36,287 kg) table capacity

Horizontal boring and milling – CNC & manual
Up to 6 (15 cm) Ø spindle; 4’ (1.2 m) vertical travel; 35’ (10.7 m) horizontal travel

Vertical turning – CNC & manual
From 1 (2.5 cm) to 29’ (8.8 m) Ø; 7’ (2.1 m) H x 16.6’ (5.1 m) L

Field boring/facing – gantry- & radial-style mills
Up to 6 (15 cm) Ø bars; 66 (167 cm) Ø bores; unlimited surface milling capabilities

Horizontal hone
Up to 25 (63 cm) Ø x 6 m (19.7’) long

Robotic welding
9-axis; single & dual head wire feed up to 40 lbs/hour deposition rate

Multi-process field and shop welding
Up to 600 amp; SMAW, GMAW, GTAW, submersible arc

Automated bore welding
Up to 120 (304 cm) Ø

Automated flange welding
Up to 120 (304 cm) Ø

CNC pattern torch cutting
12’ x 26.8’ (3.6 x 8.2 m) cutting capacity
Oxyfuel – up to 8 (20 cm) thick
Plasma – up to 2.5 (6 cm) thick

Induction heat systems
Pre- and post-weld treatment; stress relief

Stress relieving oven
13’ H x 20’ W x 20’ L (4 x 6 x 6 m) capacity

Vibration and thermal analysis

Failure analysis (finite element analysis – FEA)

Gearbox/transmission testing
Planetary and parallel

Hydraulic testing
Up to 6,000 psi; high volume

Weld testing and crack detection

• Ultrasonic (UT)
• Magnetic particle
• Dye-penetrant

Measuring equipment

• Laser tracker
• Portable CMM Equipment
• Mics, calipers, etc.

Metallurgical lab testing

• Destructive / non-destructive
• Yield
• Impact
• Tensile strength
• Hardness
• Material analysis
• Spectrograph